1.5KW&5KW High-Performance Mid-Drive Motor Kit-Tera
1. PRODUCT OVERVIEW
The Tera Mid-drive motor kit is a high-grade electric drive solution designed for H e a v y – dut y electric motorcycles, dirt bikes , By integrating our self-developed Hairpin Winding Motor with a high- efficiency Field Oriented Control (FOC) controller, this kit delivers industry-leading power density, superior thermal management, and a seamless riding experience. There are two model avaiable ,one is 1500W for entry level ,another one is 5000W for professonial players.
2. KEY FEATURES
Extreme Power-to-Weight Ratio:
Engineered for performance enthusiasts, delivering a peak power output in a lightweight package, significantly reducing weight for better vehicle handling.
Intelligent Flux Weakening:
Advanced software algorithms that extend the motor’s RPM range beyond its base speed, allowing for a significantly higher top speed without requiring a higher voltage battery.
Active Thermal Management:
Integrated high-precision temperature sensors with intelligent thermal throttling to protect the motor and controller during extreme high-load operation.
Multi-Protocol Communication (One Wire/CAN-BUS/RS485):
Equipped with professional-grade communication interfaces for seamless integration with modern BMS, displays, and vehicle control units (VCU).
Multi-Protections:
Overvoltage protection; undervoltage protection; overcurrent protection; temperature protection; communication interruption protection; short circuit protection;Stall protection.
3. TECHNICAL SPECIFICATIONS
Mid-drive motors:
Parameter
1500W KIT
5000W KIT
Motor Model
120-060
138-065HP
Motor Type
PMSM
PMSM
Rated Voltage
60V/72V
72V
Rated Power
1.5KW
5KW
Peak Power
3.2KW
10KW
Rated RPM
3000RPM
4400RPM
Maximum RPM
5000RPM
7000RPM
Maximum Efficiency
≥ 80%
≥ 95%
Winding Type
Normal
Hairpin Winding
Peak Torque(Axle)
30N.M
52N.M
Temperature Sensor
NTC-10K
KTY84-150
Position Sensor
Hall/Magnetic Encoder
Magnetic Encoder
Magnet Height
60H
60H
Magnet Model
H
SH
Magnet Pole Pairs
5 Pairs
5 Pairs
Cooling system
Air cooling
Air cooling
Reduction Ratio
None
2.8
IP Level
IP 65
IP 67
FOC Controllers:
Parameter
1500W KIT
5000W KIT
Controller Model
PB72070-CX-12B
PB72150-CX-18B
Rated Voltage
60V/72V
72V
Rated Power
1.5KW
5KW
Peak DC Current
70A
150A
Peak Phase Current
240A
450A
Communication Mode
CAN/485/ONE WIRE
CAN/485/ONE WIRE
Operating Temperature
-30~55℃
-30~55℃
4. PRODUCT SIZE
1500W Motors:
5000W Motor:
1500W Controller:
5000W Controller:
5.The Whole Bundle with Accessories
Complete Electric Conversion Kit Bundle Streamline your electric vehicle build with our “all-in-one EV conversion kit”. Engineered for full compatibility with PMSM mid-drive motors, this comprehensive bundle delivers everything you need straight out of the box — no additional sourcing, no compatibility guesswork, no wiring headaches.
What’s Included: -PMSM Motor -FOC Controller -Pre-assembled High-Current BUS Cables -Multi-function LCD Display Panel -Throttle with Multi-switch
Why Choose Our Kit? ✅ Plug-and-play design reduces installation time significantly ✅ All components pre-tested for cross-compatibility ✅ Ideal for both beginner builders and experienced EV engineers ✅ Trusted by customers across North America, Europe, and Southeast Asia
Perfect for DIY electric motorcycle conversions, e-bike upgrades, moped electrification, and light electric vehicle projects worldwide. Compatible with 60V / 72V battery systems.
6.Applications
Electric Dirt Bikes:
Electric Motorcycle:
Convert Traditional Motorcyle to Electric One / DIY
Pls contact with us for more similar models,we can customize for you !
TL;DR: An electric bike conversion kit transforms your regular bicycle into an e-bike by adding a motor, battery, and controller. It’s a cost-effective alternative to buying a new e-bike — and with the right kit, the upgrade takes just a few hours.
Introduction
Electric bikes have surged in popularity worldwide, offering a greener, faster, and more enjoyable way to commute and explore. But a quality e-bike from a reputable brand can easily set you back $1,500 to $5,000 or more. What if you could turn the bike you already love into an electric powerhouse — for a fraction of the cost?
That’s exactly what an electric bike conversion kit does. Whether you’re a daily commuter tired of arriving sweaty, a weekend rider looking to tackle tougher terrain, or simply curious about e-bikes without fully committing to one, a conversion kit is one of the smartest upgrades in the cycling world.
This guide breaks down what a conversion kit is, how it works, the different types available, and what to consider before buying one.
What Is an Electric Bike Conversion Kit?
An electric bike conversion kit is a set of components that, when installed on a standard bicycle, gives it electric-assist capability. Rather than purchasing a purpose-built e-bike, you retrofit your existing bike with motorized parts that work in harmony with your pedaling.
At its core, a conversion kit includes:
An electric motor — the heart of the system, which provides propulsion
A battery pack — stores the electrical energy that powers the motor
A controller — the brain that regulates power flow between the battery and motor
A display/interface — shows speed, battery level, and assist mode
Sensors — cadence or torque sensors detect your pedaling and trigger motor assist
Throttle (optional) — allows motor power without pedaling, depending on local laws
Together, these components replicate the core functionality of a factory-built e-bike, often at 30–60% of the cost.
How Does It Work?
The system is elegantly simple. When you pedal, a cadence sensor (or the more advanced torque sensor,generator sensor) detects your movement and signals the controller to engage the motor. The motor then supplements your effort — typically across 3 to 5 assist levels — allowing you to ride faster and farther with less exertion.
Most kits support speeds of 25 km/h (15.5 mph) in regions with legal limits (like the EU and Japan), while others can be configured for higher speeds where regulations permit. The battery, usually a lithium-ion pack ranging from 36V to 52V, provides a range of roughly 40 to 100+ km per charge depending on capacity, terrain, and assist level.
Types of Electric Bike Conversion Kits
Not all kits are created equal. The right type depends on your bike, riding style, and budget.
1. Front Wheel Hub Motor Kits
The motor is built into a replacement front wheel. This is the easiest and most affordable option — installation is usually just swapping the wheel and connecting the battery. However, it can affect steering feel and isn’t ideal for heavier riders or steep hills.
Best for: Casual commuters, flat terrain, beginners.
2. Rear Wheel Hub Motor Kits
The motor sits in the rear wheel hub, providing a more natural, bike-like feel since the drive wheel is the same as a conventional bicycle. Slightly more complex to install but delivers better traction and performance.
Best for: Commuters, moderate hills, riders wanting a natural ride feel.
3. Mid-Drive Motor Kits
The motor mounts at the bike’s bottom bracket (where the pedals attach), driving the chain directly. This is the most performance-oriented option — it leverages your bike’s existing gears for efficient climbing and a balanced weight distribution.
Best for: Mountain bikers, hilly terrain, performance-focused riders.
4. Friction Drive Kits
A small motor roller presses against the tire’s surface to drive the wheel. These are compact and easy to remove but are less efficient, noisier, and wear tires faster.
Best for: Lightweight commuters who want a removable, minimal setup.
5. Chainless Drive Kits
A chainless drive kit is a drivetrain that transfers power from your pedals to the wheels without using any tangible parts which include chain,belt,shaft etc. it will use a generator with sensor for pedaling, then the drive motor will run according to your pedaling torque and speed .the rider can easily control the speed and brake via pedaling.meanwhile,the generator will generate power and charge battery.
Best for: Delivering Cargo, sharing bike ,recumbents.
Key Factors to Consider Before Buying
Compatibility
Not every kit fits every bike. Check your wheel size (26″, 27.5″, 700c, etc.), frame type, and dropout width (the gap where the wheel axle sits). Most hub motor kits come in standard sizes, but always verify before ordering.
Battery Capacity (Wh)
Battery capacity is measured in watt-hours (Wh). A 250Wh battery suits short urban commutes, while 500Wh or above is better for longer rides or hilly routes. Larger batteries mean more weight but greater range.
Motor Power (W)
Common power ratings are 250W, 350W, 500W, and 750W+. In many countries, road-legal e-bikes are capped at 250W. Higher wattage kits are suited for off-road use or jurisdictions with looser regulations — always check local laws.
Sensor Type: Cadence vs. Torque vs. Generator sensor
Cadence sensors detect whether you’re pedaling and apply a fixed assist level — simpler and cheaper.
Torque sensors measure how hard you’re pushing and modulate power accordingly — more natural, efficient, and expensive.
Generator sensor measure how hard you’re pushing and modulate power accordingly ,meanwhile chager the battery.
Quality of Components
Look for kits from established brands like Bafang, Tongsheng (TSDZ2), or Swytch. Read reviews, check warranty terms, and avoid ultra-cheap kits with no customer support.
Installation Complexity
Hub motor kits are DIY-friendly and can be installed in 1–3 hours. Mid-drive kits require more mechanical confidence, including removing the bottom bracket and routing cables carefully.
Benefits of a Conversion Kit vs. Buying a New E-Bike
Factor
Conversion Kit
New E-Bike
Cost
$150–$800+
$1,000–$5,000+
Uses your existing bike
✅ Yes
❌ No
Component quality control
Variable
Integrated
Repairability
High (standard parts)
Varies by brand
Customization
High
Limited
Installation effort
Required
None
The biggest advantage is keeping the bike you already know and trust. Your favorite frame geometry, saddle, and handlebars stay exactly as they are — you’re simply adding electric muscle.
Legal Considerations
E-bike laws vary significantly by country and region. In Japan, for example, electric assist is legally limited to speeds up to 24 km/h with a motor output of 250W or less, and the assist ratio must not exceed 2:1 (motor power to human power). Kits exceeding these specs may classify your bike as a moped, requiring registration, insurance, and a license.
Always verify your local regulations before choosing a kit — particularly regarding motor wattage, maximum speed, and whether a throttle is permitted.
Conclusion
An electric bike conversion kit is one of the most practical and cost-effective ways to join the e-bike revolution. By transforming your existing bicycle, you get the benefits of electric assist — effortless commuting, extended range, and reduced sweat — without the price tag of a new purpose-built e-bike.
The key is matching the right type of kit to your bike, your riding habits, and your local regulations. Whether you go with a simple front hub motor for flat-city commuting or a powerful mid-drive setup for mountain trails, there’s a conversion kit built for your needs.
Ready to electrify your ride? Start by measuring your wheel size, setting a budget, and researching kits from trusted brands. Your two-wheeled upgrade is closer — and more affordable — than you might think.
Have questions about choosing a kit for your specific bike? Drop a comment below or reach out — happy to help you find the right fit.
A chainless drive system is a drivetrain that transfers power from your pedals to the wheels without using any tangible parts which include chain,belt,shaft etc. it will use a generator with sensor for pedaling, then the drive motor will run according to your pedaling torque and speed .the rider can easily control the speed and brake via pedaling.meanwhile,the generator will generate power and charge battery.
WHY WE CHOOSE CHAINLESS DRIVE
Moving away from the traditional drivetrain isn’t just a design flex—it’s a response to some of headaches in micromobility. here are some reasons we change it .
Feature
Traditional drivetrain
Chainless drive system
Maintenance
High
Free
Noise
CLatter Or low noise
Zero
Durability
Depends on material
Unlimtied(depends on motor)
In addition, chainless drive system has a big advantage for those vehicle which need “Loooong” chain as drivetrain . Like cargos ,recumbents. It’s a big problem when we design and maintain the chains. We need keep enough space for the chain and usually it will affect the whole frame designing.
DRIVE SYSTEM MAPPING
NOTE: SINCE THE CORE DRIVE SYSTEM WORK TIGHTLY, SO USUALLY WE WILL SUPPORT THIS PART TOGETHER. FOR POWER SYSTEM AND ACCESSORIES,YOU CAN CHOOSE THEM YOURSELF .OR JUST SIMPLY TELL US YOUR REQUIREMENTS ,WE WILL GIVE YOU THE WHOLE BUNDLES .
KEY FEATURES FOR THE SYSTEM
Different power level for your ride. The mechanical energy you produce is transformed into electricity and transferred directly to the motor. You can then multiply it by using the battery’s energy to boost your own power at different levels,More pedaling, more power. More power, more speed.
Regenerative braking Pedal backward to slow down and recharge the battery,Energy flows back to the system, extending your range while increasing your braking pads lifetime.
Reverse mode Keep pedaling backward while the vehicle is at standstill,the vehicle will go backward. There is no need an extra reverse switch involved . and the revese speed will follow your pedaling rhythm,its always in control.
Keep going wihtout battery for some light weight vehicle, Even when the battery runs out, power flows directly from the generator to the motor. In this case, your legs Will do all the work.
Maintenance free Since there is no chains, cassettes,and transmission,you don’t need to replace greasy parts and constant maintenance.Even your brake pads will last longer.
Easy design for the vehicle without tagiable drivetrain , you can make perfect frame as you like .
APPLICATIONS
Recumbents Chainless Three-Wheeler solution for recumbents, currently we have two model for this,48V750W and 48V1500W.
Core parts
Specification
Generator
48V 50w—300w
Central Controller
CAN communication Wheel speed sensor head/brake light function intergrated
Motor Controller
FOC 48V 750W / 1500W
Motor
48V 750W /1500W hub motor
Display
3.5inch TFT
Cargos Use one motor and differential to drive the vehicle.
Core parts
Specification
Generator
48V 50w—300w
Central Controller
CAN communication Wheel speed sensor head/brake light function intergrated
Motor Controller
FOC 48V 2000W
Motor
48V 2000W (with differential)
Display
customized
E bicycles No chains, no maintanence, Great for shared bicycle.
Core parts
Specification
Generator
48V 50w—300w
Central Controller
CAN communication Wheel speed sensor head/brake light function intergrated